CabLaB Service Portfolio

NATA accredited Type Testing of cables to Australian Standards

  • Accredited Compliance Testing Service
  • We have the ability to test cables of numerous constructions and sizes upto 19/33 (36)KV.
  • Main Standards
    • AS/NZS 5000.1 – Electric cables – polymeric insulated. Part 1 – For working voltages up to and including 0.6/1 (1.2) KV AS/NZS 5000.2 – Electric cables – polymeric insulated. Part 2 – For working voltages up to and including 450/750 V AS/NZS 5000.3 – Electric cables – polymeric insulated. Part 3 – Multicore control cables
    • AS/NZS 1429.1 – Electric cables – Electric cables – Polymeric insulated – For working voltages 1.9/3.3 (3.6) kV up to and including 19/33 (36) KV
    • AS/NZS 3191
      Electric flexible cords
    • AS/NZS 1972 – Electric cables – Underground coal mines – Other than reeling and trailing
    • AS/NZS 1995:2003
    • AS/NZS 4026
    • AS/NZS 1026
    • Underlying Test Methods
    • AS/NZS 3808 – Insulating and sheathing materials for electric cables
    • AS/NZS 1125 – Conductors in insulated electric cables and flexible cords
    • AS/NZS 1660.1 – Test methods for electric cables, cords and conductors. Method 1: Conductors and metallic components
      AS/NZS 1660.2.1 – Test methods for electric cables, cords and conductors. Method 2.1: Insulation, extruded semi-conductive screens and non-metallic sheaths – Methods for general application.
    • AS/NZS 1660.2.2 Test methods for electric cables, cords and conductors. Method 2.2: Insulation, extruded semi-conductive screens and non-metallic sheaths – Methods specific to elastomeric, XLPE and XLPVC materials.
    • AS/NZS 1660.2.3 – Test methods for electric cables, cords and conductors. Method 2.3: Insulation, extruded semi-conductive screens and non-metallic sheaths – Methods specific to PVC and halogen free thermoplastic materials.
    • AS/NZS 1660.2.5 – Test methods for electric cables, cords and conductors. Method 2.5: Insulation, extruded semi-conductive screens and non-metallic sheaths-Methods specific to cables above 1 kV
    • AS/NZS 1660.3 – Test methods for electric cables, cords and conductors. Method 3 – Electrical tests.
    • AS/NZS 1660.5.6 – Test methods for electric cables, cords and conductors. Method 5.6 – Fire tests. Test for vertical flame propagation for a single insulated wire or cable.

General Testing and Inspection Service for Quality Assurance


Vertical Flammability Test
Insulation and Sheath Thickness
Tensile and Elongation Test
Cable Ageing including Cell Oven ageing
High Voltage Test AC and Insulation Resistance
Conductor Resistance
Conductor Properties
Determination of Voids and Contaminants in Insulation
Water Trees identification in XLPE insulation
pH and Conductivity Testing
Halogen and acid gas emission test
UV resistance of cables Carbon Black
FTIR (Fourier Transform Infrared Spectroscopy)
DSC (Digital Scanning Calorimetry)

Cable Service Ageing Test


Polymers used as cable insulation and sheath degrade over time due to exposure to high temperature, ultraviolet light, high humidity, electrical stress, radiation and other factors. We offer testing on cable pieces that had been installed and used in normal service for a certian period of time.
Tensile and Elongation test on aged samples is critical to assess material properties of cable and understand service lifespan.
Testing the service aged cable at fixed intervals and plotting the results together with the initial unaged state results, a tipical degradation rate can be established, the remaining service life of the cable can be estimated thus allowing for planned maintenance and Treplacement.

Batch Testing tailored to your individual needs


Would you like to avoid costly product recalls that can also damage your company’s reputation? CabLab has the solution for you. We still see large amounts of non-compliant cables on the Australian market contrary to the new regulations and the fact that these cables are EESS certified and come with test reports and approvals.
In today’s price driven world factories cut corners in order to decrease costs while maintaining profit, and they do so because they are not at risk, however the importer can suffer enormous damage.
Can you trust your supplier?
Almost each week we receive a new request to test an imported cable. The cables always come with test reports and certificates. However, once tested, we usually find that the design of the cable was altered after the ‘golden sample’ had passed the test and the test report had been issued. The most often detected alterations are: decreased insulation and sheath thickness to save polymer, smaller wires or different bunching process to save copper, extensive use of reclaimed materials or even the use of completely new and untested raw material from a different supplier. In some of the worst cases we found the test report to be fake after all.
Would you be able to tell the difference between a real and a fake test report?
We can test a few critical items on your cable and compare our results with the report provided by the factory.
The frequency of batch testing can be tailored to your needs. Testing can be done on every shipment or once every 3-4 months. Tests can also be combined to cover multiple product ranges or multiple suppliers.
In case of any problems found you can reject the shipment.
If all the results are fine, you can distribute the cable knowing they are compliant and were checked by a NATA accredited, independent, trustworthy Australian laboratory and there will be no problem.
Once the factory learns they need to always supply 100% compliant cables due to shipments being randomly tested, the testing frequency can be reduced, but the quality remains.

PV Panel Testing and Solar cable Qualification


Solar farms are being built across Australia as the country strives for energy independence through renewable energy sources. Testing solar cables to a rigorous standard before installation is crucial to increase lifespan of Photovoltaic (PV) power systems and improve the reliability of solar energy farms.
Because the transition to renewable energy is recent, the quality and reputation of solar cables is lacking. Solar cables experience significant thermal and mechanical loads.
In our experience, we have seen many failures with solar cables manufactured overseas that are unable to withstand Australia’s harsh and unstable weather. Electrical fires are common, UV resistance is poor, and the PV modules are damaged.
We provide a comprehensive testing service for solar cables focused on risk mitigation through compliance testing. Solar cables are tested to IEC 62930/EN 50618. Australia’s certification bodies are increasingly looking into solar cables as many of the imported cables have been found to be non-compliant with local safety regulations.
We are experienced in fault investigation for solar cables and have state of the art technology to find impurities within the insulation and sheath. We are expanding our services to conduct EL Drone Testing of Solar farms.
Our engineers possess a strong understanding of solar power systems and can assist you in finding out what went wrong.

Engineering & Consultation services for Cable Industry

The purchase and installation of electric cables is an expensive purpose that carries a lot of risk. Cables have a long service lifespan, and the end user could face safety and legal issues if they fail. The premature failure of cables has serious consequence with safety breakdowns like electrical fires damaging operators and equipment, shutdown of operations leading to loss of profit and legal liability for non-compliant cables. Replacing failed cables also carries enormous cost.
Our engineers have vast experience in the Australian cable industry, regulations and applicable standards. We are equipped with top of the range equipment to conduct testing on all types of electrical cables in accordance with AS/NZS standards.
CabLab’s qualification services ensures your cables comply with Australian standards, are safe to be installed and their service lifespan is as long as you expect.
We have assisted a wide range of industries with their cable compliance and quality assurance needs including building wire cables, mining, shipping, railway and solar.